Difference between revisions of "Equipment/K40 Laser Cutter"
(Changed some of the current settings.) |
(→Startup: Added a note about the max temperature.) |
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* Set the laser current to the correct setting | * Set the laser current to the correct setting | ||
* Arm the laser (red missile switch) and use the test button if needed before cutting | * Arm the laser (red missile switch) and use the test button if needed before cutting | ||
+ | |||
+ | Note: If the water temperature goes above '''25C''' please wait till it cools down again before starting a cut. If it goes above '''27C''' Stop your cut as more than this can damage the laser tube. | ||
'''Note: if you find the water cooling is not running while the laser is on, immediately disarm the laser and do not start the cooling system - the thermal shock may crack the tube''' | '''Note: if you find the water cooling is not running while the laser is on, immediately disarm the laser and do not start the cooling system - the thermal shock may crack the tube''' |
Revision as of 21:55, 13 March 2019
The laser cutter was purchased 2nd hand by the space in late August 2017. We are still working out the capabilities/limitations and training for this machine, so please consider the below a work in progress. :)
Contents
Specifications
- Cutting area (W × D) : 300mm x 220mm (usable cutting area TBD)
- Supported Materials: Laser-ply, acrylic, and others TBD
General
- Physical Dimensions
- Power Supply: 220 VAC, C13
How to use the Laser Cutter
- Step 1. Don't look at the laser!
- Step 2. Contact someone to ask for training: please don't use the cutter without training.
It's easy to break the laser cutter, yourself or the space if you don't know what you are doing. The instructions below are for reference only, and a paper copy can be found in the vicinity of the cutter.
Controls
The control panel on the laser looks like this:
Startup
- Before starting, make sure the laser switch is off (the red cover is closed), the emergency switch is off (pushed down) and the laser current is at 0 (beyond "Off")
- Open the window and put the extraction hose outside
- Switch on the extension cord at the socket
- You should be able to hear the air assist pump and extract fans. You might find the air assist pump is unplugged.
- Check for water flow in the laser (rear hatch); the new cooling pump is very quiet. It's crucial that the water cooling is running at all times: firing the laser without it will fry the laser tube!
- Turn on the emergency switch using the key. The laser cutting head should move slightly
- Set the laser current to the correct setting
- Arm the laser (red missile switch) and use the test button if needed before cutting
Note: If the water temperature goes above 25C please wait till it cools down again before starting a cut. If it goes above 27C Stop your cut as more than this can damage the laser tube.
Note: if you find the water cooling is not running while the laser is on, immediately disarm the laser and do not start the cooling system - the thermal shock may crack the tube
Shutdown
- Disarm the laser (red missile switch)
- Set the laser current to 0
- Push down on the emergency stop switch
- Leave the water cooling running after cutting, especially if you have been cutting for a while
- Turn off the extension lead
- Pull the extractor inside and shut the window
- Tidy up and sign the record sheet on top of the cutter
Troubleshooting
Won't switch on
- Is the emergency switch unlocked?
- Check the plugs
- Check fuses in the IEC cord and the back of the cutter
Laser doesn't fire
- Check the laser current settings: it needs to be >5 to fire.
- check if the laser will fire at all using the test button
- Check the lid switches and the connections on the control panel
How to connect
The cutter runs on USB, and we use | K40 Whisperer to control it. Most of us design using Inkscape.
Settings
Here are some useful starting points for different materials.
Material | Settings | |||||
---|---|---|---|---|---|---|
Type | Thickness | Notes | Mode | Passes | Current (mA) | Speed (mm/s) |
Laser Ply | 3mm | This is what the space stocks ( Well Tested) | Raster engrave | 1 | 5 | 150 |
Vector engrave | 1 | 5 | 40 | |||
Vector cut | 2 | 5 | 6 | |||
Paper and Card | Card | Thin Card
|
Vector cut | thin | 7.5 | 30 |
Acrylic | 2mm | Very thin sample from plasticsheets.com | Vector cut | 2 | 5 | 6 |
3mm | This is the standard Hackspace stock (Well Tested) | Vector cut | 2 | 5 | 6 | |
4mm |
A sample from plasticsheets.com This is probably the largest thickness that still cuts fine. (Untested but you might need more passes, or slower) |
Vector cut | 3 | 5 | 6 | |
5mm |
This is the really thick stuff Nat bought. The regular acrylic is 3mm. A little too thick for our cutter. Pieces need some massaging to remove, and may not do so cleanly. ( Untested) |
Vector cut | 3 | 5 | 6 |